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Orion™ 11j reduces turnaround time in manufacturing process by 75% for Nuplas Industries Limited

Overview:

Nuplas Industries Ltd., A leading manufacturers of PVC Films, Thermoforming & Stationery Products in the Middle East since 1997 and exports 90% of its production meeting stringent quality across nations. They expanded their footprints beyond Middle East with warehousing and distribution facility in West and South Africa.

Company Snapshot:

Company: Nuplas Industries Limited
Sector: Manufacturing
Regional presence: ME

Challenges

The client’s business started scaling up to new heights and improved ERP support was needed to cope up with the growing needs of the enterprise. The client needed some important enhancements such as:

  1. Improved production processes
  2. Informative and flexible reporting
  3. Document Management System (DMS)
  4. Faster Workflow Methodology
  5. Business Analytics
  6. Enhanced MRP/MPS processes
  7. Process automation in Master-Child production and cost tracking
  8. Efficiency/output tracking for individual machineries
Solution

The implementation was completed in just six months and went live with Orion™11j in January 2021. Nuplas Industries Limited was the amongst first Orion™  implementation done entirely offshore with no onsite consultant to ensure business continuity during the COVID pandemic.
The major modules provided to the client were

  • Purchase
  • Sales
  • Inventory
  • Finance
  • Manufacturing
  • Maintenance and
  • Payroll
Benefits

The client received several benefits which were critical to their business operations including:

  1. Reduced manufacturing stages from 13 stages to 8 stages
  2. Reduced Turnaround Time in manufacturing process by 75%
  3. Increased Productivity by 33%
  4. Reduced multiple work order preparation time from 40 minutes to 10 minutes
  5. Improved production efficiency by 75%
  6. Reduced error rates with improved data transparency
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